Standard Four Station Automated Cleaning System
Standard FeaturesThis is a high performance automated ultrasonic cleaning system designed and manufactured by UPC in Freeport, Illinois. This four station system consists of an ultrasonic wash tank, a spray over immersion rinse tank and two hot air dryer tanks with integrated high performance blow-off system. Standard baskets are passed through the cleaning stages by an automated overhead carrier. Equiped with load and unload station conveyors, basket positioners and sensors , it will clean multiple baskets simultaneously. Everything can be controlled by Sonic Touch®II a highly advanced HMI system developed by Ultrasonic Power Corporation.

Specifications
Spray Rinse | Wash | Rinse #1 | Rinse #2 | Dry | |
Overall Dimensions | 240" x 105" x 96" H | ||||
Inside Dimensions | 54" x 24" x 24" D | 54" x 24" x 24" D | 54" x 24" x 24" D | 54" x 24" x 24" D | 54" x 24" x 24" D |
Frequency | N/A - Spray Only | 40 kHz | 68 kHz | 170 kHz | N/A |
Power Requirements | 240V / 3 P | 240V / 3 P | 240V / 3 P | 240V / 3 P | 240V / 3 P |
Ultrasonic Power | N/A | 300W | 300W | 300W | 300W |
Heat Power | 4000W | 4000W | 4000W | 4000W | 4000W |
Construction Material | Stainless Steel | Stainless Steel | Stainless Steel | Stainless Steel | Stainless Steel |
Automation PLC
- Transporting baskets through process
- Ultrasonic wash time
- Wash agitation (if selected)
- Rinse time
- Rinse DI fill time
- Rinse agitation (if selected)
- Rinse spray time
- Dryer lid open/close
- Blow-off time
- Dryer time
- Load and unload table sensors
- Unload alarm if basket is not removed
Sonic Touch®II
Advanced touch screen controls featuring VNC (iOS and Android) monitoring and control and UPC's newly patented LCS (cavitation level sensing) technology

- Countdown Timer for Ultrasonic operation
- 7-day programmable Timer for Heating system
- 7-day programmable Timer for Pump and filter system
- 7-day programmable Timer for Oil skimmer system
- Sweep Control for the Generator
- Elapsed Time Meter for ultrasonic Power monitoring
- Elapsed Time Meter for heating system monitoring
- Elapsed Time Meter for pump and filter system monitoring
- Elapsed Time Meter for oil skimmer system monitoring
- Patented LCS (Liquid Caviation Sensor) display- monitors cavitation activity levels for validation functions
- Frequency Display- displays frequency output for individual generators
- Power Output Display- displays accumulative output relative to number of generators
- Ultrasonic generator power output indicator alarm
- Ultrasonic generator power output indicator alarm log
- Data Recorder- continuous recording of system status in real time. Records while machine is on. Data can be stored on flash drives.
- Email/ SMS functions- can provide email or text notices for maintenance schedules or alerts selected by supervisor
- VNC Control Technology- Android/iOS capability using a VNC app for full system monitoring and control
- Password protected control for Level of User (Operator/Supervisor)
- Preventative Maintenance Timer/Schedule function
- SOVI ® (Sonic Output Validation Indicator) diagnostic system- validates operating condition of the system. Error code indicates fault.