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Standard Four Station Automated Cleaning System

Standard Features

This is a high performance automated ultrasonic cleaning system designed and manufactured by UPC in Freeport, Illinois. This four station system consists of an ultrasonic wash tank, a spray over immersion rinse tank and two hot air dryer tanks with integrated high performance blow-off system. Standard baskets are passed through the cleaning stages by an automated overhead carrier. Equiped with load and unload station conveyors, basket positioners and sensors , it will clean multiple baskets simultaneously. Everything can be controlled by Sonic Touch®II a highly advanced HMI system developed by Ultrasonic Power Corporation.

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Fully Automated Cleaning System

Specifications

Spray RinseWashRinse #1Rinse #2Dry
Overall Dimensions240" x 105" x 96" H
Inside Dimensions54" x 24" x 24" D54" x 24" x 24" D54" x 24" x 24" D54" x 24" x 24" D54" x 24" x 24" D
FrequencyN/A - Spray Only40 kHz68 kHz170 kHzN/A
Power Requirements240V / 3 P240V / 3 P240V / 3 P240V / 3 P240V / 3 P
Ultrasonic PowerN/A300W300W300W300W
Heat Power4000W4000W4000W4000W4000W
Construction MaterialStainless SteelStainless SteelStainless SteelStainless SteelStainless Steel

Automation PLC

  • Transporting baskets through process
  • Ultrasonic wash time
  • Wash agitation (if selected)
  • Rinse time
  • Rinse DI fill time
  • Rinse agitation (if selected)
  • Rinse spray time
  • Dryer lid open/close
  • Blow-off time
  • Dryer time
  • Load and unload table sensors
  • Unload alarm if basket is not removed

Sonic Touch®II 

Advanced touch screen controls featuring VNC (iOS and Android) monitoring and control and UPC's newly patented LCS (cavitation level sensing) technology

Sonic Touch® II Features
  • Countdown Timer for Ultrasonic operation
  • 7-day programmable Timer for Heating system
  • 7-day programmable Timer for Pump and filter system
  • 7-day programmable Timer for Oil skimmer system
  • Sweep Control for the Generator
  • Elapsed Time Meter for ultrasonic Power monitoring
  • Elapsed Time Meter for heating system monitoring
  • Elapsed Time Meter for pump and filter system monitoring
  • Elapsed Time Meter for oil skimmer system monitoring
  • Patented LCS (Liquid Caviation Sensor) display- monitors cavitation activity levels for validation functions
  • Frequency Display- displays frequency output for individual generators
  • Power Output Display- displays accumulative output relative to number of generators
  • Ultrasonic generator power output indicator alarm
  • Ultrasonic generator power output indicator alarm log
  • Data Recorder- continuous recording of system status in real time. Records while machine is on. Data can be stored on flash drives.
  • Email/ SMS functions- can provide email or text notices for maintenance schedules or alerts selected by supervisor
  • VNC Control Technology- Android/iOS capability using a VNC app for full system monitoring and control
  • Password protected control for Level of User (Operator/Supervisor)
  • Preventative Maintenance Timer/Schedule function
  • SOVI ® (Sonic Output Validation Indicator) diagnostic system- validates operating condition of the system. Error code indicates fault.