5 Tank Custom Automated Ultrasonic Cleaner
5-Stage Cleaning System with Load/UnloadThis custom designed 5 stage cleaning system has integrated LOAD and UNLOAD Stations. The parts basket is picked up from the load station and is passed through a spray rinse, ultrasonic wash (40kHz), ultrasonic rinse #1 (68kHz), ultrasonic rinse #2 (130kHz), and then the dry station. The cycle is completed as the parts basket is placed at the UNLOAD Station. Cascading ultrasonic frequencies ensure that all debris is ‘scrubbed’ away. Recipes are programmed into the automated cycle for unique cleaning operations based on the individual parts.
Specifications
Spray Rinse | Wash | Rinse #1 | Rinse #2 | Dry | |
Overall Dimensions | 240" x 105" x 96" H | ||||
Inside Dimensions | 54" x 24" x 24" D | 54" x 24" x 24" D | 54" x 24" x 24" D | 54" x 24" x 24" D | 54" x 24" x 24" D |
Frequency | N/A - Spray Only | 40 kHz | 68 kHz | 170 kHz | N/A |
Power Requirements | 240V / 3 P | 240V / 3 P | 240V / 3 P | 240V / 3 P | 240V / 3 P |
Ultrasonic Power | N/A | 300W | 300W | 300W | 300W |
Heat Power | 4000W | 4000W | 4000W | 4000W | 4000W |
Construction Material | Stainless Steel | Stainless Steel | Stainless Steel | Stainless Steel | Stainless Steel |
Automation PLC
- Transporting baskets through process
- Ultrasonic wash time
- Wash agitation (if selected)
- Rinse time
- Rinse DI fill time
- Rinse agitation (if selected)
- Rinse spray time
- Dryer lid open/close
- Blow-off time
- Dryer time
- Load and unload table sensors
- Unload alarm if basket is not removed
Sonic Touch®II
Advanced touch screen controls featuring VNC (iOS and Android) monitoring and control and UPC's newly patented LCS (cavitation level sensing) technology
- Countdown Timer for Ultrasonic operation
- 7-day programmable Timer for Heating system
- 7-day programmable Timer for Pump and filter system
- 7-day programmable Timer for Oil skimmer system
- Sweep Control for the Generator
- Elapsed Time Meter for ultrasonic Power monitoring
- Elapsed Time Meter for heating system monitoring
- Elapsed Time Meter for pump and filter system monitoring
- Elapsed Time Meter for oil skimmer system monitoring
- Patented LCS (Liquid Caviation Sensor) display- monitors cavitation activity levels for validation functions
- Frequency Display- displays frequency output for individual generators
- Power Output Display- displays accumulative output relative to number of generators
- Ultrasonic generator power output indicator alarm
- Ultrasonic generator power output indicator alarm log
- Data Recorder- continuous recording of system status in real time. Records while machine is on. Data can be stored on flash drives.
- Email/ SMS functions- can provide email or text notices for maintenance schedules or alerts selected by supervisor
- VNC Control Technology- Android/iOS capability using a VNC app for full system monitoring and control
- Password protected control for Level of User (Operator/Supervisor)
- Preventative Maintenance Timer/Schedule function
- SOVI ® (Sonic Output Validation Indicator) diagnostic system- validates operating condition of the system. Error code indicates fault.