Anilox Roll Ultrasonic Cleaning Equipment
Ultrasonic Power Corporation’s ultrasonic anilox roll cleaners will provide you with deep cleaning that ensures you get the print results you need. Ultrasonic cleaning is a gentle yet efficient process that can save you time and prolong the life of your rolls. Our systems are safe to use with a range of materials including aluminum and steel, and we can help you select the right detergent for your roll cleaning application. These units are highly adept at removing all types of ink and adhesives. The nature of the ultrasonic cleaning process means the entire surface area of the roll will be thoroughly cleaned. Our cleaning systems are manufactured to the highest standards and built to last.
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| Ultrasonic Cleaning Solution Recommendations | |
| Detergent(s) | SP Degreaser (aluminum), SD Degreaser HD (steel) |
| Time | 5-15 minutes |
| Temperature | 140°F / 60°C Max for aluminum, 180°F / 80°C max for steel |
| Dilution | 5-10% |
| Frequency(s) | 40 kHz, 68kHz |
Why Use an Ultrasonic Anilox Roll Cleaner?
Anilox rolls play a crucial role in the flexographic printing process, making their regular cleaning and maintenance essential for optimal performance. These rolls, typically constructed of a durable steel or aluminum core, are designed to deliver precise amounts of ink for high-quality printing. Over time, ink residue and buildup can impede their effectiveness, which is why keeping them clean is non-negotiable for any printing operation.
Ultrasonic cleaners present an efficient and effective solution for maintaining these vital components. With their powerful technology, ultrasonic cleaners thoroughly remove contaminants and buildup, ensuring your anilox rolls are in top condition. Plus, depending on your requirements, you can choose a larger tank model to clean multiple rolls simultaneously, maximizing productivity while minimizing downtime. Invest in ultrasonic cleaning for a superior, hassle-free experience that keeps your printing process running smoothly.
Why Choose Ultrasonic Power Corp?
UPCorp is the leading manufacturer of ultrasonic cleaning systems. Our Anilox ultrasonic cleaners are reliable, durable, and extremely easy to use. We can even create custom systems with over 2,000 gallons in capacity that can handle virtually any part.
All ultrasonic cleaner machines are designed and made in the USA and constructed from high-quality stainless steel. Superior features include Vibra-bar transducers, patented generators, and a competitive warranty.
If you possess your own cleaning tank, we offer the opportunity to enhance your process by integrating immersible transducers. This addition can significantly improve the efficiency and effectiveness of your cleaning operations.
Ready to find out more about the ideal ultrasonic cleaner for your needs? Get in touch today!
What size capacity is the large ultrasonic cleaning systems?
Ultrasonic Power Corporation’s large ultrasonic cleaning systems come in 39, 90, 135, or 204 gallon capacity. The 204-gallon option is the largest standard console system available in the industry.
What is a console system?
A console system is a large, portable, self-contained industrial ultrasonic tank designed to handle large loads. These systems are mounted on heavy-duty castors, making them easy to move between locations.
What are the advantages to a console system?
These systems are available in many sizes from 39 gallons to over 204 gallons. They are built to handle industrial environments using heavy-duty stainless steel and include UPC’s patented generators and transducers. They are the most powerful and reliable systems with the best warranty available. And they are in stock ready to configure for fast turnaround.
What options are available on a large ultrasonic cleaning system?
Common options available include filtration, sparger/weir systems, digital controls, Sonic Touch®II (HMI controls), lift systems, multiple frequencies, companion rinse and dryer systems and automation packages. Contact our sales staff for recommendations.
What is Sonic Touch®II?
Sonic Touch II is a multifunctional digital panel for controlling and viewing system functions like time, temperature, 7-day heat time, pump and filter, ultrasonic intensity, low liquid level and the SOVI® diagnostic system. SONIC TOUCH®II also adds “Open Technologies” which includes functions like text messaging and e-mail. This provides the unique ability to constantly monitor the system and send alerts to a supervisor or even the manufacturer (if desired) for scheduled maintenance or troubleshooting.